Inline PCB Router

An on-line PCB which is specially used to cut PCBA components(panel) into separate parts, featuring rail-mounted structure without jig cutting. It can be put into production immediately. Featuring ESD static monitoring, cutting stress feedback, and automatic tool changing, it can reach a top speed of 60000 rotates. The control system developed on the basis of our RM system can ensure customer’s rapid and accurate programming.

PCB Router Details
Product Overview

This machine is a full-automatic on-line cutting device without  manual inervention, the front end of which can be matched with trigger or linked to customer’s test line(ATE) to realize panel forwarding. The operating principle is the same as that of the former generation of off-line products: high-speed principal axis is employed to separate PCBA from panel with extremely small stress, which can ensure cutting accuracy and cleanness.

Specification

Model	CW-F03
Machine Size	1000*1200*1533mm
Weight	Approx 1900kgs
Max PCB Size	350*350mm
PCB Thickness	0.4-6mm
Transmission height	900±50mm
Transmission direction	Left -> Right
Transmission speed	1500mm/s(max)/adjustable
Feeding plate type	Section-type transportation guide rail
Rail width adjustment	Automatic
Communication signal of upper and lower computers	SMEMA
PCB Positioning	Upper and lower guide rail clamping
Picking system	360°rotary clamping system; 2 groups of vacuum suction nozzles at most, 4 groups of ESD belt transportation/batch panel forwarding units at most
Cutting spindl/speed	Germany KAVO, 60,000rpm/min
Cooling type	Air compression
ESD monitoring	Yes
Automatic tool change	Yes
Cutting stress feedback	Yes
Break blade check	Yes
Cutting speed	1-200mm/s
Cutting accuracy	±0.5mm
Repeat positioning accuracy	±0.01mm
Coordinate moving speed	1000mm/s
Out plate type	ESD belt transportation/batch panel forwarding unit
Waste collection type	Out off the track
Procedure programming	GERBER drawing import/Editing program through visual system
Air supply	5-8kg/cm2
Power supply	AC380V±5%, 50/60Hz, 3KW

 
Features

1. Automatic tool change

2. ESD monitoring

3. Cutting stess feedback

4. Automatic production mode
5. Linkage between Spc statistic functionand customer’s management system-ERP

6. Can be equipped with explosion-proof function of vacuum cleaner

High reliability cutting system

Germany KAVO high-speed principal axis with a top speed of 60000 rotates, featuring ESD static voltage monitoring and the functions of cutting stress feedback and automatic tool changing.

Super Vision System
A precise machine visual system which consists of German imagining industrial camera, Moritex Lens and measurement-level light source; it

supports all functions of machine calibration, compensation and positioning, featuring highstablility and anti-disturbance capacity.

High reliability PCB gripper system
A perfect solution without jig cutting; A PCB clamping size scope of 2mm, the pick up device can realize repid loading/uploading, featuring high stability and low cost.

Automatic tool changer
The standard tool changer supports three kinds of 3.175mm tools, each of which has a top loading Capacity of 10 ones. It is combined with precise clamping system and lifting system; three axes -X1,Y1 and Z1 of the cutting mechanism can realize tool changing.

 

 ESD ATPD panel forwarding system

Panel forwarding solution 1: the cut PCB will be delivered by clamping system to belt transmission line, and then sent by ESD transmission line via machine into assembling line, or be picked up and loaded into product case by customized manipulator solution.

Panel forwrding solution 2: use batch panel forwarding unit ARM-1 dismantle belt transmission line from machine, insert panel forwarding unit from behind the machine, and directly load the panel into blister box in ARM-1 via clamping system. The solution is featured By simplicity and convenience.

Watch Videos of the Inline PCB Router

PCB loading: 
https://youtu.be/JCuOYM7v7Ro

PCB unloading:
https://youtu.be/jIdbZDR9XrQ

For more models of our depaneling, please visit our homepage at
http://www.pcb-depanelizer.com/index.php/list/index/id/15.html

Hot Selling LED Strip Cutting Machine and PCB Separator

ChuangWei and SMTfly is professional in PCB depaneling technologies covering v-groove depaneling, punching, router & laser.

Upon now, model CWVC-3S has become our best hot selling models for LED strip cutting with a special design which uses 3 blade sets to finish the whole cutting.The first blade set cuts 20% of the PCB v-groove, the second blade set cuts 40% of the PCB v-groove, and the third blade set cuts the last 40% to finish depaneling. Comparing with the traditional way, cutting stress reduced more than 80%. Besides, PCB is level and smooth without warp after depaneling.
Clients could also select the suitable cutting speed according to their needs.

In order to meet larger capacity, we also have a model CWVC-4S which separate 2 PCBs at the same time!

If you are interested in our machines, please visit us at:
http://www.pcb-depaneling.com

CWVC-3S, LED Strip Cutting Machine

PCB Router for Automotive Industries Factories

A Depaneling router is a machine similar to wood router. It uses a router bit to mill the material of the PCB. The hardness of the PCB material wears down the bit, which must be replaced periodically.

Routing requires that single boards are connected using tabs in a panel. The bit mills the whole material of the tab. It produces much dust that has to be vacuumed. It is important for the vacuum system to be ESD-safe. Also the fixturing of the PCB must be tight - usually an aluminium jig or a vacuum holding system is used.

It is very helpful for automotive industrial PCB boards.

The two most important parameters of the routing process are: feed rate and rotational speed. They are chosen according to the bit type and diameter and should remain proportional (i.e. increasing feed rate should be done together with increasing the rotational speed).

Rotational speed depends on the motor spindle. In order to meet customer higher requirements, we are using Germany KAVO spindle which is more stable. It is also popular with our foreign clients!

International Printed Circuit & APEX South China Fair

The exhibition has achieved good feedback results.
Especially in the follow-up product development direction, the idea is more clear.
We will improve our machines to meet different customers' requirements.
And we believe that we will do better and better.
http://www.pcb-depaneling.com