An on-line PCB which is specially used to cut PCBA components(panel) into separate parts, featuring rail-mounted structure without jig cutting. It can be put into production immediately. Featuring ESD static monitoring, cutting stress feedback, and automatic tool changing, it can reach a top speed of 60000 rotates. The control system developed on the basis of our RM system can ensure customer’s rapid and accurate programming.
This machine is a full-automatic on-line cutting device without manual inervention, the front end of which can be matched with trigger or linked to customer’s test line(ATE) to realize panel forwarding. The operating principle is the same as that of the former generation of off-line products: high-speed principal axis is employed to separate PCBA from panel with extremely small stress, which can ensure cutting accuracy and cleanness.
Model
|
CW-F03
|
Machine
Size
|
1000*1200*1533mm
|
Weight
|
Approx
1900kgs
|
Max
PCB Size
|
350*350mm
|
PCB Thickness
|
0.4-6mm
|
Transmission height
|
900±50mm
|
Transmission direction
|
Left
-> Right
|
Transmission speed
|
1500mm/s(max)/adjustable
|
Feeding plate type
|
Section-type transportation guide rail
|
Rail width adjustment
|
Automatic
|
Communication
signal of upper and lower computers
|
SMEMA
|
PCB Positioning
|
Upper and lower guide rail clamping
|
Picking system
|
360°rotary clamping system; 2 groups of vacuum suction
nozzles at most, 4 groups of ESD belt transportation/batch panel forwarding
units at most
|
Cutting
spindl/speed
|
Germany
KAVO, 60,000rpm/min
|
Cooling
type
|
Air
compression
|
ESD
monitoring
|
Yes
|
Automatic
tool change
|
Yes
|
Cutting
stress feedback
|
Yes
|
Break
blade check
|
Yes
|
Cutting
speed
|
1-200mm/s
|
Cutting
accuracy
|
±0.5mm
|
Repeat
positioning accuracy
|
±0.01mm
|
Coordinate
moving speed
|
1000mm/s
|
Out
plate type
|
ESD
belt transportation/batch panel forwarding unit
|
Waste
collection type
|
Out
off the track
|
Procedure
programming
|
GERBER
drawing import/Editing program through visual system
|
Air
supply
|
5-8kg/cm2
|
Power
supply
|
AC380V±5%, 50/60Hz, 3KW
|
Features
1. Automatic tool change
2. ESD monitoring
3. Cutting stess feedback
4. Automatic production mode
5. Linkage between Spc statistic functionand customer’s management system-ERP
5. Linkage between Spc statistic functionand customer’s management system-ERP
6. Can be equipped with explosion-proof function of vacuum
cleaner
High reliability cutting system
Germany KAVO high-speed principal axis with a top
speed of 60000 rotates, featuring ESD static voltage monitoring and the
functions of cutting stress feedback and automatic tool changing.
Super Vision System
A precise machine visual system which consists of German imagining industrial camera, Moritex Lens and measurement-level light source; it
supports
all functions of machine calibration, compensation
and positioning, featuring highstablility
and anti-disturbance capacity.
A perfect solution without jig cutting; A PCB clamping size scope of 2mm, the pick up device can realize repid loading/uploading, featuring high stability and low cost.
Automatic tool changer
The standard tool changer supports three kinds of 3.175mm tools, each of which has a top loading Capacity of 10 ones. It is combined with precise clamping system and lifting system; three axes -X1,Y1 and Z1 of the cutting mechanism can realize tool changing.
ESD ATPD panel forwarding system
Panel forwarding solution 1: the cut PCB will be delivered by clamping system to belt transmission line, and then sent by ESD transmission line via machine into assembling line, or be picked up and loaded into product case by customized manipulator solution.
Panel forwrding solution 2: use batch panel forwarding unit ARM-1 dismantle belt transmission line from machine, insert panel forwarding unit from behind the machine, and directly load the panel into blister box in ARM-1 via clamping system. The solution is featured By simplicity and convenience.
Watch Videos of the Inline PCB Router
PCB loading:
https://youtu.be/JCuOYM7v7Ro
PCB unloading:
https://youtu.be/jIdbZDR9XrQ
For more models of our depaneling, please visit our homepage at
http://www.pcb-depanelizer.com/index.php/list/index/id/15.html
