Multi-blade PCB Separator - LED Lighting Industry Good Helper

ChuangWei supplies the PCB Depanelizer that has an important application in LED lighting industry. The depanelizer features a robust frame to meet industrial requirements and is available at an affordable price. It can be adjusted with different cutting speeds to suit the cutting requirements of different boards. Its guide can be adjusted vertically and it is ideal for aluminum LED panels. Special mechanical mechanism ensure smooth cutting for LED strips.

1. CWVC-3S Separate 1 individual PCB per time, workable for FR4, CEM, MCPCB panels.

2. CWVC-1SN Separate 3-9 individual PCB per time, workable for FR4, CEM panels.

3. CWVC-5 Separate 3-9 individual PCB per time, workable for FR4, CEM, MCPCB panels.

Please advise your month capacity, we would like to give you suggestions on selecting the best suitable model! PCB samples would be much appreciated! We will video the processing for your approval!

Contact us today!
Attn: Amy Lee
WhatsApp: +8613829839112
Email: sales@dgwill.com
http://www.pcb-depanelizer.com/index.php/list/index/id/74.html 

PCB Punching & PCB Routing

Difference Between PCB Punching and PCB Routing

1. Productivity for routing is much higher 

A. Routing Cycle time：about 60S for one MCPCB panel.

According to work 8 hours a day, Daily production capacity

=8*60*(60/60)

=480 panels

B. Punching Cycle time：10S for same MCPCB panel.

According to work 8 hours a day, Daily production capacity

=8*60*(60/10)

=2880 panels

Summary：Punching capacity is six times as PCB router

2.  Cutting effect

A. Routing:Small stress, high precision, no flash

B. Punching: More stress, lower precision, little flash

3.Noise & dust

A. Routing:Less noise,more dust

B. Punching:More noise, less dust

4. Power consumption

A. Routing:

Power：2.5KW/H

Energy consumption：220V

According to work 8 hours a day,

Daily consumption：2.5*8=20kwh

Annual consumption：2.5*8*30*12=7200kwh

B. Punching: 

Power：0.5KW/H

Energy consumption：380V

According to work 8 hours a day,

Daily consumption：0.5*8=4kwh

Annual consumption：0.5*8*30*12=1440kwh

5.Maintenance costs

A. Routing: Less, only need to change program for different PCBs,

Router bit cost is much lower.

B. Punching:

Higher, need to replace new mold for different PCBs.

New mold cost is high.

For suitable solutions, please feel free to contact us for suggestions:

Attn: Amy Lee

Email: sales@dgwill.com

WhatsApp: +8613829839112

Http://www.pcb-depanelizer.com

PCB Punching for MCPCB Panels

PCB Routing for MCPCB Panels

 

 

Inline PCB Router

An on-line PCB which is specially used to cut PCBA components(panel) into separate parts, featuring rail-mounted structure without jig cutting. It can be put into production immediately. Featuring ESD static monitoring, cutting stress feedback, and automatic tool changing, it can reach a top speed of 60000 rotates. The control system developed on the basis of our RM system can ensure customer’s rapid and accurate programming.

PCB Router Details
Product Overview

This machine is a full-automatic on-line cutting device without  manual inervention, the front end of which can be matched with trigger or linked to customer’s test line(ATE) to realize panel forwarding. The operating principle is the same as that of the former generation of off-line products: high-speed principal axis is employed to separate PCBA from panel with extremely small stress, which can ensure cutting accuracy and cleanness.

Specification

Model	CW-F03
Machine Size	1000*1200*1533mm
Weight	Approx 1900kgs
Max PCB Size	350*350mm
PCB Thickness	0.4-6mm
Transmission height	900±50mm
Transmission direction	Left -> Right
Transmission speed	1500mm/s(max)/adjustable
Feeding plate type	Section-type transportation guide rail
Rail width adjustment	Automatic
Communication signal of upper and lower computers	SMEMA
PCB Positioning	Upper and lower guide rail clamping
Picking system	360°rotary clamping system; 2 groups of vacuum suction nozzles at most, 4 groups of ESD belt transportation/batch panel forwarding units at most
Cutting spindl/speed	Germany KAVO, 60,000rpm/min
Cooling type	Air compression
ESD monitoring	Yes
Automatic tool change	Yes
Cutting stress feedback	Yes
Break blade check	Yes
Cutting speed	1-200mm/s
Cutting accuracy	±0.5mm
Repeat positioning accuracy	±0.01mm
Coordinate moving speed	1000mm/s
Out plate type	ESD belt transportation/batch panel forwarding unit
Waste collection type	Out off the track
Procedure programming	GERBER drawing import/Editing program through visual system
Air supply	5-8kg/cm2
Power supply	AC380V±5%, 50/60Hz, 3KW

 
Features

1. Automatic tool change

2. ESD monitoring

3. Cutting stess feedback

4. Automatic production mode
5. Linkage between Spc statistic functionand customer’s management system-ERP

6. Can be equipped with explosion-proof function of vacuum cleaner

High reliability cutting system

Germany KAVO high-speed principal axis with a top speed of 60000 rotates, featuring ESD static voltage monitoring and the functions of cutting stress feedback and automatic tool changing.

Super Vision System
A precise machine visual system which consists of German imagining industrial camera, Moritex Lens and measurement-level light source; it

supports all functions of machine calibration, compensation and positioning, featuring highstablility and anti-disturbance capacity.

High reliability PCB gripper system
A perfect solution without jig cutting; A PCB clamping size scope of 2mm, the pick up device can realize repid loading/uploading, featuring high stability and low cost.

Automatic tool changer
The standard tool changer supports three kinds of 3.175mm tools, each of which has a top loading Capacity of 10 ones. It is combined with precise clamping system and lifting system; three axes -X1,Y1 and Z1 of the cutting mechanism can realize tool changing.

 

 ESD ATPD panel forwarding system

Panel forwarding solution 1: the cut PCB will be delivered by clamping system to belt transmission line, and then sent by ESD transmission line via machine into assembling line, or be picked up and loaded into product case by customized manipulator solution.

Panel forwrding solution 2: use batch panel forwarding unit ARM-1 dismantle belt transmission line from machine, insert panel forwarding unit from behind the machine, and directly load the panel into blister box in ARM-1 via clamping system. The solution is featured By simplicity and convenience.

Watch Videos of the Inline PCB Router

PCB loading: 
https://youtu.be/JCuOYM7v7Ro

PCB unloading:
https://youtu.be/jIdbZDR9XrQ

For more models of our depaneling, please visit our homepage at
http://www.pcb-depanelizer.com/index.php/list/index/id/15.html